How Much to Process Granite Through a Cone Crusher UK
Granite processing through cone crushers is a fundamental operation in UK quarrying and construction industries. Understanding the costs involved helps businesses plan their operations efficiently.
Equipment Costs
The primary expense comes from the cone crusher itself:
- New cone crushers: £150,000 – £500,000 depending on capacity and features
- Used/reconditioned units: £75,000 – £200,000
- Mobile cone crushers (for flexibility): £250,000 – £600,000
Operational Costs
- Energy Consumption: Average £15-£25 per ton processed
- Maintenance: Annual costs typically 5-10% of initial equipment price
- Wear Parts: Concaves/mantles replacement every 6-12 months (£5,000-£20,000)
- Labor: Skilled operator wages (£30,000-£45,000 annually)
Factors Affecting Cost
- Granite hardness: Harder granite increases wear and energy costs
- Production volume: Higher volumes reduce per-ton costs
- Final product size: Finer crushing requires more stages and costs
- Location: Remote sites increase transport and logistics costs
Calculating Cost per Ton
Average UK operations report processing costs between £25-£45 per ton, including:
- Equipment depreciation
- Maintenance
- Energy
- Labor
- Site overheads
Cost-Saving Tips
- Regular maintenance increases crusher lifespan
- Optimize feed size to reduce wear
- Consider used equipment for smaller operations
- Implement energy-efficient practices
Processing granite through cone crushers represents a significant but necessary investment for UK construction and aggregate businesses. By understanding these costs and implementing best practices, operations can maintain profitability while producing high-quality granite aggregates.
